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Heavy Duty Box Beam Roll Forming Machine with 15-20m/min Speed 5.5Kw Power and 13 Forming Stations

    Buy cheap Heavy Duty Box Beam Roll Forming Machine with 15-20m/min Speed 5.5Kw Power and 13 Forming Stations from wholesalers
     
    Buy cheap Heavy Duty Box Beam Roll Forming Machine with 15-20m/min Speed 5.5Kw Power and 13 Forming Stations from wholesalers
    • Buy cheap Heavy Duty Box Beam Roll Forming Machine with 15-20m/min Speed 5.5Kw Power and 13 Forming Stations from wholesalers
    • Buy cheap Heavy Duty Box Beam Roll Forming Machine with 15-20m/min Speed 5.5Kw Power and 13 Forming Stations from wholesalers

    Heavy Duty Box Beam Roll Forming Machine with 15-20m/min Speed 5.5Kw Power and 13 Forming Stations

    Ask Lasest Price
    Brand Name : METALIGN
    Model Number : BBM
    Certification : CE,ISO,etc
    Price : USD1,000-700,000. Based on customization.
    Payment Terms : L/C,T/T
    Supply Ability : 30 sets per month
    Delivery Time : 30 days
    • Product Details
    • Company Profile

    Heavy Duty Box Beam Roll Forming Machine with 15-20m/min Speed 5.5Kw Power and 13 Forming Stations

    Industrial Stacking Heavy Duty Beam Box Storage Metal Shelf Rack Roll Forming Machine

    1. Overview


    1.1 Production Line

    This roll forming line is designed for pallet racking manufacturers, warehouse equipment suppliers, and storage solution providers. It delivers high precision box beams with strong load capacity, torsion resistance, and consistent quality, making it ideal for medium to heavy-duty storage applications.

    Heavy Duty Box Beam Roll Forming Machine with 15-20m/min Speed 5.5Kw Power and 13 Forming StationsGuide

    Heavy Duty Box Beam Roll Forming Machine with 15-20m/min Speed 5.5Kw Power and 13 Forming Stations

    Form

    Heavy Duty Box Beam Roll Forming Machine with 15-20m/min Speed 5.5Kw Power and 13 Forming Stations

    Seam


    1.2 Profile
    The box beam profile is formed from cold-rolled steel, thickness 1.5-2.5 mm per sheet. It features a closed rectangular section created by lock seam, offering superior bending and torsion resistance. Widely applied in pallet racking and industrial shelving, it ensures reliable load-bearing and reduced deflection for medium to heavy storage systems.
    Material: Galvanized Steel / PPGI / AluminumThickness: 1.5-2.5mm
    Yield strength: 200 - 350 MpaTensil stress: 200 -350 Mpa
    Heavy Duty Box Beam Roll Forming Machine with 15-20m/min Speed 5.5Kw Power and 13 Forming StationsHeavy Duty Box Beam Roll Forming Machine with 15-20m/min Speed 5.5Kw Power and 13 Forming Stations


    1.3 Production Process

    Flow Chart:

    Decoiler → Roll Forming (C1) → Roll Forming (C2) → Hydraulic Cutter → Lock Seam Machine → Straightener

    Process:

    Steel coils are decoiled and guided into two roll forming stages to shape symmetrical C profiles. A hydraulic cutter ensures precise length cutting. The lock seam machine firmly closes the two C profiles into a box beam, while the straightener guarantees perfect alignment and surface finish for pallet racking use.


    1.4 Key Focus

    Dual wall-plate roll former ensures high stability and long lifespan.

    Chain-driven forming provides flexibility for different box beam heights.

    Hydraulic lock seam secures stronger joints and torsion resistance.

    Suitable for heavy-duty pallet racking with minimal deflection.

    High precision forming for consistent quality and easy rack assembly.


    2. Technical Parameters

    2.1 Decoiler
    StructureStand-up structureHeavy Duty Box Beam Roll Forming Machine with 15-20m/min Speed 5.5Kw Power and 13 Forming Stations
    Working FormManual, motorized, or hydraulic
    Loading Capacity5T
    Coil Widthcustomizable
    Inner DiameterΦ450 – Φ550 mm
    Out Diameter1500 mm
    ModelDC-MU2


    2.2 Optional Upgrade: Loading Car
    Heavy Duty Box Beam Roll Forming Machine with 15-20m/min Speed 5.5Kw Power and 13 Forming StationsThe loading car lifts coils smoothly and positions them accurately on the decoiler, reducing labor, improving safety, and ensuring faster, more stable coil changeovers.


    2.3 Guiding Device With Pre-Cut Broaching Shear
    Guiding RollerAdujust the coil feeding widthHeavy Duty Box Beam Roll Forming Machine with 15-20m/min Speed 5.5Kw Power and 13 Forming Stations
    Pre-cut Broaching ShearCut the steel coil before roll forming
    Digital DisplaySee the feeding width directly


    2.4 Roll Forming Machine
    Working SpeedAround 20 m/minHeavy Duty Box Beam Roll Forming Machine with 15-20m/min Speed 5.5Kw Power and 13 Forming Stations
    StructureWall panel type. Optional: Cast-iron stands or guide pillar
    Driving SystemChain system. Optional: Gearbox
    No. of Forming Stations18 stands
    Shaft Diameter70mm solid shaft
    Motor Power5.5 KwHeavy Duty Box Beam Roll Forming Machine with 15-20m/min Speed 5.5Kw Power and 13 Forming Stations
    Roller Material

    45# steel polished and chromed HRC58-62°

    Shaft MaterialHigh grade 45# steel polished(CNC lathe)
    Steel Coil MaterialPPGI or GI
    Steel Coil Thickness0.25-0.8mm


    2.5 Optional Upgrade: Cover
    Heavy Duty Box Beam Roll Forming Machine with 15-20m/min Speed 5.5Kw Power and 13 Forming StationsHeavy Duty Box Beam Roll Forming Machine with 15-20m/min Speed 5.5Kw Power and 13 Forming StationsHeavy Duty Box Beam Roll Forming Machine with 15-20m/min Speed 5.5Kw Power and 13 Forming Stations
    Mounted On The Inside: No Cover RequiredSolid Cover For ChainMesh Safety Cover


    2.6 Cutter
    Common Power TypeHydraulic. Optional: motor type.Heavy Duty Box Beam Roll Forming Machine with 15-20m/min Speed 5.5Kw Power and 13 Forming Stations
    Hydraulic Power

    4-5.5Kw, customizable

    Blade Material

    Cr12 Mov

    Hardness

    With quenched treatment HRC 58 – 62°



    2.7 PLC Control Cabinet
    PLC BrandDelta, customizablePower Supply380v, 50HZ, 3Phase (It depends on customer requirement)
    Encoder BrandOmron, customizableLanguageChinese + English, Spanish, French, Russian, etc
    Touch ScreenMCGS, customizableOperation typeManual /auto two-type switch
    Hanging Arm TypeSaving SpaceStanding Typegreater component integration and flexible positioning

    Heavy Duty Box Beam Roll Forming Machine with 15-20m/min Speed 5.5Kw Power and 13 Forming Stations

    Hanging-Arm Control Box

    Heavy Duty Box Beam Roll Forming Machine with 15-20m/min Speed 5.5Kw Power and 13 Forming Stations

    Standing Control Box


    2.8 Hydraulic Power Unit (HPU)

    Motor Power

    5.5KwHeavy Duty Box Beam Roll Forming Machine with 15-20m/min Speed 5.5Kw Power and 13 Forming Stations
    Oil Required

    N32 or N46 hydraulic oil is available

    Design

    The hydraulic station has a fan cooling system

    Optional

    It can be installed on or inside the roll former to save space



    2.9 Analysis
    DecoilerHolds steel coil for continuous feeding
    Ensures smooth unwinding to prevent material tension
    Roll former (C1)Shapes first half of C profile with precision
    Stable forming due to dual wall-plate design
    Shapes second C profile, adjustable for height
    Chain-driven system for easy maintenance
    Hydraulic cutterCuts profiles to length with high accuracy
    Clean edges suitable for lock seam joining
    Lock seam machineJoins two C profiles into closed box beam
    Provides torsion resistance and beam rigidity
    Run-out TableFacilitates smooth product exit and temporary storage
    Designed for integration with auto stacking systems


    3. Production Line Components

    ComponentQuantity
    Hydraulic Decoiler1 set
    Roll Former1 set
    Seaming Machine1 set
    Hydraulic Cutter1 set
    Out Table2 sets
    PLC Cabinet1 set
    Hydraulic Station1 set


    4. Customization Options

    This production line can be customized for different box beam sizes, including variable heights and widths. Options include automatic punching units for step beams, servo flying shear for high-speed cutting, quick-change cassette system for profile adjustments, and upgraded hydraulic lock seam systems for heavy load requirements.

    Heavy Duty Box Beam Roll Forming Machine with 15-20m/min Speed 5.5Kw Power and 13 Forming Stations

    Quality Heavy Duty Box Beam Roll Forming Machine with 15-20m/min Speed 5.5Kw Power and 13 Forming Stations for sale
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