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High-Strength Floor Deck Roll Forming Machine With 18 Forming Stations And Wall Panel Frame

    Buy cheap High-Strength Floor Deck Roll Forming Machine With 18 Forming Stations And Wall Panel Frame from wholesalers
     
    Buy cheap High-Strength Floor Deck Roll Forming Machine With 18 Forming Stations And Wall Panel Frame from wholesalers
    • Buy cheap High-Strength Floor Deck Roll Forming Machine With 18 Forming Stations And Wall Panel Frame from wholesalers
    • Buy cheap High-Strength Floor Deck Roll Forming Machine With 18 Forming Stations And Wall Panel Frame from wholesalers

    High-Strength Floor Deck Roll Forming Machine With 18 Forming Stations And Wall Panel Frame

    Ask Lasest Price
    Brand Name : METALIGN
    Model Number : MD
    Certification : CE,ISO,etc
    Price : USD1,000-700,000. Based on customization.
    Payment Terms : L/C,T/T
    Supply Ability : 30 sets per month
    Delivery Time : 30 days
    • Product Details
    • Company Profile

    High-Strength Floor Deck Roll Forming Machine With 18 Forming Stations And Wall Panel Frame

    High-Strength Floor Deck Roll Forming Machine With 18 Forming Stations And Wall Panel Frame

    1. Overview


    1.1 Production Line

    This roll forming production line targets construction material suppliers and building contractors. It offers high-precision, embossed metal floor decks suitable for commercial, industrial, and residential projects. The line provides reliable output, customizable profiles, and consistent quality, making it ideal for both domestic and international markets requiring durable concrete composite flooring solutions.

    High-Strength Floor Deck Roll Forming Machine With 18 Forming Stations And Wall Panel FrameHydraulic Decoiler

    High-Strength Floor Deck Roll Forming Machine With 18 Forming Stations And Wall Panel Frame

    Guide

    High-Strength Floor Deck Roll Forming Machine With 18 Forming Stations And Wall Panel Frame

    Roll Forming


    1.2 Profile
    The metal floor deck is produced from galvanized or cold-rolled steel, 0.8–1.2mm thick, featuring embossed patterns for concrete adhesion. It is lightweight yet high-strength, with interlocking edges for composite floor systems. Suitable for commercial, industrial, and multi-story buildings, this profile ensures structural integrity, efficient installation, and enhanced load-bearing performance.
    Material: Galvanized Steel / PPGI / AluminumThickness: 0.8-1.2mm
    Yield strength: 200 - 350 MpaTensil stress: 200 -350 Mpa
    High-Strength Floor Deck Roll Forming Machine With 18 Forming Stations And Wall Panel FrameHigh-Strength Floor Deck Roll Forming Machine With 18 Forming Stations And Wall Panel Frame


    1.3 Production Process

    Flow Chart:

    Hydraulic Decoiler → Entry Guide → Embossing → Roll Former → Hydraulic Cutter → Run-out Table

    High-Strength Floor Deck Roll Forming Machine With 18 Forming Stations And Wall Panel Frame

    Process:

    The steel coil is guided into the roll former, where chain-driven rollers shape the metal floor deck and emboss patterns for concrete adhesion. The chain enclosure ensures safety and longevity. The hydraulic cutter accurately cuts profiles to length. This configuration ensures continuous, high-precision production with minimal material waste.


    1.4 Key Focus

    Chain-Driven Roll Former Ensures Stable, High-Speed Production With Precise Profile Accuracy.

    Integrated Embossing Rolls Enhance Concrete Adhesion And Structural Integrity.

    Wall Panel Frame Provides Rigidity And Long-Term Durability.

    Chain Enclosure Protects Operators And Equipment From Accidents And Debris.

    Hydraulic Cutter Guarantees Precise, Clean, Continuous Cuts, Reducing Waste.

    Flexible Configuration Supports Various Coil Thickness And Profile Designs.


    2. Technical Parameters

    2.1 Decoiler
    StructureDouble-supportHigh-Strength Floor Deck Roll Forming Machine With 18 Forming Stations And Wall Panel Frame
    Working FormManual, motorized, or hydraulic
    Loading Capacity5T/7T/10T, customizable
    Coil Width1250mm, customizable
    Inner DiameterΦ450 – Φ550 mm
    Out Diameter1500 mm
    ModelDC-MU1


    2.2 Optional Upgrade: Decoiler
    High-Strength Floor Deck Roll Forming Machine With 18 Forming Stations And Wall Panel FrameHigh-Strength Floor Deck Roll Forming Machine With 18 Forming Stations And Wall Panel FrameHigh-Strength Floor Deck Roll Forming Machine With 18 Forming Stations And Wall Panel Frame
    Motorized DecoilerStand structure decoiler, motorized or hydraulicHydraulic decoiler with loading car


    2.3 Guiding Device With Pre-Cut Broaching Shear
    Guiding RollerAdujust the coil feeding widthHigh-Strength Floor Deck Roll Forming Machine With 18 Forming Stations And Wall Panel Frame
    Pre-cut Broaching ShearCut the steel coil before roll forming
    Digital DisplaySee the feeding width directly


    2.4 Roll Forming Machine
    Working SpeedAround 20 m/minHigh-Strength Floor Deck Roll Forming Machine With 18 Forming Stations And Wall Panel Frame
    StructureWall panel type. Optional: Cast-iron stands or guide pillar
    Driving SystemChain system. Optional: Gearbox
    No. of Forming Stations18 stands
    Shaft Diameter70mm solid shaft
    Motor Power5.5 KwHigh-Strength Floor Deck Roll Forming Machine With 18 Forming Stations And Wall Panel Frame
    Roller Material

    45# steel polished and chromed HRC58-62°

    Shaft MaterialHigh grade 45# steel polished(CNC lathe)
    Steel Coil MaterialPPGI or GI
    Steel Coil Thickness0.25-0.8mm


    2.5 Optional Upgrade: Cover
    High-Strength Floor Deck Roll Forming Machine With 18 Forming Stations And Wall Panel FrameHigh-Strength Floor Deck Roll Forming Machine With 18 Forming Stations And Wall Panel FrameHigh-Strength Floor Deck Roll Forming Machine With 18 Forming Stations And Wall Panel Frame
    Mounted On The Inside: No Cover RequiredSolid Cover For ChainMesh Safety Cover


    2.6 Cutter
    Common Power TypeHydraulic. Optional: motor type.High-Strength Floor Deck Roll Forming Machine With 18 Forming Stations And Wall Panel Frame
    Hydraulic Power

    4-5.5Kw, customizable

    Blade Material

    Cr12 Mov

    Hardness

    With quenched treatment HRC 58 – 62°


    2.7 Product Collection
    Solution 1

    Run-out table

    Solution 2Auto stacker
    Power Type

    Non-powered, mainly manual handling

    Power TypeMotorized, 3Kw
    DimensionLength 4m, customizableDimensionLength 4m-6m, customizable
    High-Strength Floor Deck Roll Forming Machine With 18 Forming Stations And Wall Panel FrameHigh-Strength Floor Deck Roll Forming Machine With 18 Forming Stations And Wall Panel Frame


    2.8 PLC Control Cabinet
    PLC BrandDelta, customizablePower Supply380v, 50HZ, 3Phase (It depends on customer requirement)
    Encoder BrandOmron, customizableLanguageChinese + English, Spanish, French, Russian, etc
    Touch ScreenMCGS, customizableOperation typeManual /auto two-type switch
    Hanging Arm TypeSaving SpaceStanding Typegreater component integration and flexible positioning

    High-Strength Floor Deck Roll Forming Machine With 18 Forming Stations And Wall Panel Frame

    Hanging-Arm Control Box

    High-Strength Floor Deck Roll Forming Machine With 18 Forming Stations And Wall Panel Frame

    Standing Control Box


    2.9 Hydraulic Power Unit (HPU)

    Motor Power

    5.5KwHigh-Strength Floor Deck Roll Forming Machine With 18 Forming Stations And Wall Panel Frame
    Oil Required

    N32 or N46 hydraulic oil is available

    Design

    The hydraulic station has a fan cooling system

    Optional

    It can be installed on or inside the roll former to save space



    2.10 Analysis
    Manual DecoilerHolds steel coil, easy manual operation, cost-effective for medium capacity
    GuidingAligns steel coil, ensures precision entering roll former, reduces material waste
    Roll FormerWall panel structure, chain drive, embossing rolls, precise floor deck shaping
    Roll FormerChain enclosure protects workers and equipment, ensures safety and longevity
    Hydraulic CutterAccurate cutting to length, reduces material waste, synchronized with roll former
    Out TableReceives finished profiles, prevents deformation, supports manual or automatic stacking


    3. Production Line Components

    ComponentQuantity
    Hydraulic Decoiler1 set
    Roll Former1 set
    Hydraulic Cutter1 set
    Out Table2 sets
    PLC Cabinet1 set
    Hydraulic Station1 set


    4. Customization Options

    This metal floor deck line can be customized by adjusting embossing patterns, coil thickness capacity (0.8–1.5mm), roll former roller sequence, chain speed, and hydraulic cutter length. Optional features include automatic decoiler upgrades, adjustable roll former modules, and out table extensions to meet project-specific flooring requirements.

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